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Application

Polyurethane foam injection explained

Polyurethane concrete lifting uses a two-part foam pumped through small holes. As the components react they expand, fill voids and — when injected in controlled stages — exert upward pressure on the slab.

Why it settles

  • Voids and weak soil beneath slabs
  • Settled backfill
  • Erosion from water
Conceptual section showing a settled concrete slab over a voidA blue-grey dashed datum marks the adjoining slab height. The central concrete panel sits lower above a void in the sub-base. Orange arrows indicate the potential lift direction; injection is considered only after assessing the slab and cause.FIG. 01 / SUBSURFACE SECTIONN.T.S.REFERENCE DATUM ─ 0001 / ADJACENT SLAB02 / SETTLED PANEL03 / SUB-BASE + SOIL04 / VOIDASSESS CAUSE BEFORE LIFTINGSECTION A—A
01 / Adjacent slab02 / Settled panel03 / Sub-base and soil04 / Void under panel
Conceptual illustration / not to scale / not a real project

Often suitable

  • Intact slabs needing lift or support
  • Void filling where access is limited

Usually not suitable

  • Broken or deteriorated concrete
  • Heaved slabs
  • Situations where the underlying soil problem is ongoing and unaddressed

Risks, drainage and other considerations

  • Different foam densities are used for lifting versus void filling — ask which product is proposed and why
  • Product data sheets list properties; ask for them
  • Cure and return-to-use times depend on product, temperature and site

Lift or replace?

Lifting keeps the existing concrete, so it makes sense only when that concrete is worth keeping. If it is broken up, deteriorated or heaved, replacement is usually the better route. See lifting vs replacement and what affects cost.

Check before you ask

Use the free slab self-check, the area calculator or the photo checklist, then send the summary with your request. See also the visual guides.

Questions

Is the foam waterproof?

Closed-cell polyurethane foams used for lifting are generally water-resistant. Ask for the manufacturer’s data sheet for the specific product.

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